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  • 開槽生產連線

    發布日期:2021-09-23 瀏覽次數:2864


    型號:SAMXIM 80米單軌開槽生產線系列 10+10全高頻

    A-1:縱向上料機   A-2:縱向雙側銑 

    B-1;中間輸送機   B-2:橫向雙端銑

    C;風車翻板機         下道工序

    Model: SAMXIM machine 80 meters single track groove processing line series, 10+10 full high frequency

    A-1: Vertical feeder  A-2 Vertical double sides milling

    C-1: Middle conveyor B-2 Horizontal double sides milling

    C: Windmill board turnover machine    Next working process

    1、  速度及產能:整線主要速度及頻率:縱向銑 60-80m/min,每分鐘約 60 塊標準板(標準板為 8.2*150*1220,單片面積 0.18 平米)??v向雙側銑 80 米的速度,60 塊標板;橫向雙端銑速度在30m/min 左右。推料鉤間距 400mm,在 30m/min 的速度下每分鐘可加工75 塊標準板。

    1. Speed and capacity: Main speed and frequency of the whole line: Horizontal milling 60-80m/min, 60 pieces of standard board per minute (the standard board: 8.2*150*1220, area of per board: 0.18 square meters). Vertical double sides milling: 80 m/min, 60 pieces of standard board per minute; Horizontal double sides milling: around 30m/min. Push hook spacing 400mm, At the speed of 30m/min, 75 standard boards can be processed per minute.

    2、  產量計算:預測產量:(按照標準板每分鐘 60 塊,每天一班 8 小時,生產效率預計 80%,設備效率為 80%,年工作日 300 天)

    單班年產量 約為 100 萬平米60*0.18*60*8*0.8*300*0.8=995,328)。雙班年產量可在 200 萬平米左右。

    最大日產量(三班)約達 10000 平米

    60*0.18*60*8*3*0.8*0.8=9,953.28)。

    2. Calculation of output: forecast output: (According to the 60 standard plates per minute, one shift a day 8 hours, the forecast production efficiency: 80%, 300 working days per year)

    The annual output of single shift is approximately 1 million m2 (60*0.18*60*8*0.8*300*0.8=995,328)

    The double shifts can reach approximately 2 million m2.

    The max daily output (three shifts) can reach to approximately 10000 m2 (60*0.18*60*8*3*0.8*0.8=9,953.28

    2、

    成品 Finished product

    2.1

    地板成品尺寸范圍

    Finished product size range of floor board

    長度Length

    600-1300mm(標準)(Standard)

    長度Length

    600-2500mm(加長)(或定做)(L lengthening)(Or customized )

    寬度(單軌)Width (single track)

    90-300mm

    115-400mm

    寬度(雙軌)Width (double tracks)

    135-800mm

    135-1300mm(加寬)(Broadening)

    厚度 Thickness

    5-20mm

    3.2成品公差

    3.2 Tolerance of finished product

    長度:Length:

    ±0,25

    mm

    寬度:Width

    ±0,025 mm

    直線度(香蕉形):

    Straightness (Banana shape):

    縱向 Vertical----  ±0,05 mm/ 1000 mm

    直角度:

    right-angle:

    ±0,03

    mm/ 205 mm(板長/板寬>5)

    拼縫高低差:(

    ±0,03

    mm

    用模板) Seam height difference: use  mould

    配合公差 Fit tolerance

    ±0,05

    mm

    公差只有顧客遵守了以下條款才能得到保證:

    Only if customers have complied with the following terms, the tolerances will be guaranteed

    →材料尺寸: 見上表格

    Material sizes: see the above table

    →為了達到這個高要求的修整精度,板子需要有足夠的長度,相同的寬度和沒有彎曲。

    In order to meet this high requirement of finishing accuracy, the board should be long enough, with same width and without bend.

    →表板的平面度為:<0.1mm/300mm

    The flatness of the board surface: 0.1mm/300mm

    →地板縱向彎曲度最大為:+20/-10mm/2.2m;橫向彎曲度最大為:+/-0.3mm

    Max. Vertical bending of floor board: +20/-10mm/2.2m; Max. horizontal bending: +/-0.3mm

    →地板坯料的厚度公差為:<0.15mm/300mm

    Thickness tolerance of floor board raw material: 0.15mm/300mm

    →機器在正式生產之前必須預熱(即鏈條連續運行至少一小時)嚴格遵守潤滑和保養規定

    The machine must be preheated before it officially produces (i.e. the chain runs continuously for at least one hour)  Strictly abide by lubrication and maintenance regulations

    →如果有必要的話,擋塊需要檢查和調整,保養至少必須每 14 天進行一次。

    If necessary, stop dog need to be checked and adjusted, maintain once at least every 14 days.

    →測量時溫度變化最大值是±5

    Max. temperature change during measurement: ±5

    →刀具的精度:

    刀具的磨損:60%的刀齒必須在公差為 10μm 范圍內。所有刀齒的公差為 20μm。平衡最大值為 6.3G。

    Tool precision:

    wearing of tool: the tolerance of 60% tools should be within 10μm. The tolerance of all tools should be 20μm. The Max. balance: 6.3G.


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